Marya PLC Controlled High Accuracy Syringe Filling and Assembly Line

Customization: Available
Automatic Grade: Fully Automatic
Material Type: Liquid

Product Description

Basic Specifications

Model NO.PFS High Precision Line
Filling Valve HeadMulti-Head
Dosing DeviceRotor / Ceramic Plunger Pump
Filling PrinciplePressure / Servo Control
PackagingSyringe / Vial / Cartridge
Filling Accuracy99%
IsolatorOptional (Class A Environment)
Production Capacity50,000 pieces/Year
OriginChina

High Accuracy Syringe Filling & Assembly Line

The pre-filled syringe filling and stoppering production line is designed for the sterile filling of RTU pre-filled syringes, RTU vials, and RTU cartridges. It automatically completes unpacking, filling, and stoppering, making it ideal for the pharmaceutical, cosmetic, and medical industries.

Filling System 1 Filling System 2

This equipment ensures precise dosage for critical products such as vaccines, biological products, and antithrombotic drugs. The system isolates the production process from the external environment to prevent contamination and ensure regulatory compliance.

Key Features & Advantages

  • High Precision: Ceramic plunger pumps for meticulous dosage control.
  • Sterile Operation: Maintains Class A environment to prevent contamination.
  • Intelligent Control: PLC-based monitoring with individual servo motor control.
  • Compliance: Fully meets GMP and FDA 21CFR part 11 requirements.
Equipment Detail

Technical Specifications

FeatureDescription
Applicable Specification1ml-20ml vials (Customizable)
Filling Range0.1ml - 20ml
Production Capacity2,000 - 30,000 vials per hour
Filling Heads2-10 selectable heads
Pump OptionsMetal, Peristaltic, or Ceramic
Vacuum SystemOptional vacuum filling and stoppering
Detail 1 Detail 2 Detail 3

Professional Manufacturing & Quality

Production Facility:

Workshop

Certifications:

Certificates

Exhibition & Shipping

Exhibition Team
Packaging

Frequently Asked Questions

What is the filling accuracy of this machine?
The system achieves a high filling accuracy of approximately 99% using high-precision ceramic plunger pumps.
What types of containers are compatible?
It is designed for RTU (Ready-to-Use) pre-filled syringes, RTU vials, and RTU cartridges made of glass or plastic.
Does the equipment meet international standards?
Yes, the production line fully complies with GMP and FDA 21CFR part 11 regulatory requirements.
What is the production capacity?
Depending on the configuration and number of filling heads, the capacity ranges from 2,000 to 30,000 vials per hour.
Are there options for oxygen-sensitive drugs?
Yes, an optional Nitrogen Filling System can be integrated for antioxidant requirements during the filling process.
Is the system easy to maintain?
The modular design allows for easy disassembly, cleaning, and maintenance, reducing overall operational costs.

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