📊 Basic Specification
Compressed Air
0.55-0.75MPa 15L/S
Capacity
2,400-6,000 Syringes/Hour
Power Supply
3p 380V/220V 50-60Hz 3.5kw
Nitrogen
1kg/Cm2, 0.1m3/Min
Certification
CE, GMP, ISO
Specification
3100*1600*1900 mm
🔍 Product Overview
CE Approved Prefill Syringe Filling and Sealing System
This machinery is specifically engineered to automatically fill pre-sterilized syringes (SCF type) compliant with international standards from manufacturers like BD, BG, and SCHOTT. The system utilizes high-precision rotating pumps and servo motors for unparalleled accuracy.
⚙️S/S rotating pump with 5 filling nozzles and 4 servo motors for precision volume control.
💻Full automatic operation with PLC monitoring of vacuum, nitrogen, and C/A pressure.
💧Suitable for both normal liquids and transparent viscous liquids such as ester acid.
🛡️Advanced plugging reliability ensuring bubble-free filling operations.
🌟 Core Features
✅High Precision: Accurate filling and bubble control during plugging with continuous monitoring.
✅Servo Technology: 4 sets of YASUKAWA servo motors ensure row-by-row moving accuracy.
✅Smart Interface: SIEMENS color touch screen for real-time status, alarms, and multi-language support.
✅Quality Control: MVS (Machine Vision System) option to ensure higher acceptability of plugging quality.
✅Hygienic Design: All contact parts are made of SUS 316L and medical-grade silicon rubber.
📐 Technical Parameters
| Production Capacity | 2000-3500 Syringes/Hour (Depending on model) |
| Filling Volume | 0.1-0.5ml, 0.5-3ml, 3-10ml, 10-30ml |
| Filling Nozzles | 5 sets |
| X Travel Distance | 900mm |
| Vacuum Level | 0 to -98Kpa (0- -750mmHG) |
| Nitrogen Requirements | 1Kg/cm², 0.1m³/min, 0.25u |
| Compressed Air | 6Kg/cm², 0.35m²/min |
| Dimensions | 3050 x 1600 x 1900 MM |
| Machine Weight | 950 Kgs |
🏗️ Integrated Solutions
Our engineering expertise provides turnkey solutions including clean rooms, water treatment, solution preparation, and automated logistics systems. We customize engineering designs according to local regulatory requirements and individual customer demands.
🌍 Global Project References
❓ Frequently Asked Questions
1. What is the production capacity of this syringe filling machine?
The system offers a production capacity ranging from 2,000 to 6,000 syringes per hour, depending on the specific model and syringe configuration.
2. Which syringe types are compatible with this equipment?
It is designed to handle pre-sterilized syringes (SCF type) produced by major manufacturers such as BD, BG, and SCHOTT. Custom designs are available for other syringe types.
3. Can the machine handle highly viscous liquids?
Yes, the machine is suitable for filling both standard medical liquids and transparent viscous liquids, such as ester acid.
4. What materials are used in the construction of the machine?
All parts that come into contact with the product are made of SUS 316L stainless steel and medical-grade silicon rubber. The main structure is coated with SUS 304 and 6061 aluminum alloy.
5. Does the machine offer real-time monitoring?
Yes, it features a SIEMENS color touch screen for real-time monitoring of vacuum pressure, nitrogen pressure, compressed air levels, and fault alarms with position indication.
6. What certifications does the equipment hold?
The equipment is fully certified according to CE, GMP, and ISO standards, ensuring compliance with international pharmaceutical manufacturing regulations.
JZCare Syringe
