Basic Info.
Industries
Pharmaceutical & Medical
Capacity
2,400-6,000 Syringes/Hour
Power Supply
3p 380V/220V 50-60Hz 3.5kw
Product Description
Liquid Customized Filling Machine Closed System Prefilled Syringe Assembly Line
This machinery is used to automatically fill the pre-sterilized syringe (SCF type) made by leading global manufacturers. The main processes include:
- S/S rotating pump with 5 filling nozzles and 4 servo motors for high accuracy.
- Full automatic operation with real-time monitoring of vacuum, nitrogen, and C/A pressure.
- Suitable for both normal liquids and transparent viscous liquids such as ester acid.
- Reliable plugging and accurate row-by-row movement to ensure no bubbles.
- Process parameters can be timely printed, stored, and retrieved via PLC.
Key Features
- High Accuracy: 5 syno filling nozzles supported by YASUKAWA servo motors for precise control.
- Advanced Control: SIEMENS color touch screen for real-time monitoring and fault indication.
- Quality Assurance: Optional MVS (machine vision system) for monitoring plugging quality.
- Hygienic Design: All contact parts are made of SUS 316L and medical silicon rubber.
- Versatile Application: Handles vacuum filling, vacuum plugging, and automated tub outfeeding.
Technical Parameters
| Production Capacity | 2000-3500 Syringes/Hour |
| Filling Volume | 0.1-0.5ml, 0.5-3ml, 3-10ml, 10-30ml |
| Filling Nozzle | 5 sets |
| Vacuum Level | 0 to -98Kpa (0 to -750mmHG) |
| Nitrogen Requirements | 1Kg/cm², 0.1m³/min |
| Compressed Air | 6Kg/cm², 0.35m²/min |
| Power Supply | 380V/220V, 5.5KW, 3P |
| Dimensions | 3050 x 1600 x 1900MM |
| Machine Weight | 950 Kgs |
Integrated Engineering Solutions
Comprehensive engineering solutions for pharmaceutical and medical factories, including clean room systems, automated control, water treatment, and logistics.
Turnkey Project Services include:
- Project Design & HVAC
- Water Treatment Systems
- Solution Preparation
- Sterilization & Packaging
- Installation & Training
- Validation & Documentation
Frequently Asked Questions
What types of syringes can this machine handle?
The machine is specifically designed for pre-sterilized syringes (SCF type) from major global suppliers, covering sizes from 0.1ml to 30ml.
Is the machine suitable for viscous liquids?
Yes, the system is designed to fill both standard liquids and highly viscous transparent liquids, such as hyaluronic acid or ester acid, without air bubbles.
What is the production capacity of the assembly line?
Depending on the specific configuration and product requirements, the capacity ranges from 2,000 to 6,000 syringes per hour.
What materials are used for the machine construction?
All parts in contact with the product are made of SUS 316L stainless steel and medical-grade silicone rubber, while the exterior is coated with SUS 304.
How does the machine ensure no bubbles during the filling process?
The system utilizes advanced vacuum filling and vacuum plugging technology, combined with precise servo motor control, to eliminate air entrapment.
Does the machine support international monitoring standards?
Yes, it features a SIEMENS PLC system for real-time monitoring of pressure and status, and can be equipped with a Machine Vision System (MVS) for quality inspection.
JZCare Syringe
