Customized Syringe Prefilled Sealing and Filling System with High Quality

Applicable Industries: Pharmaceutical &Medical
Applicable Syringe Specifications: 0.5-10ml
Compressed Air: 0.55-0.75MPa 15L/S

Product Description

⚙️ Basic Information
Model NO.
Customized
Material
Stainless Steel
Capacity
2,400-6,000 Syringes/Hour
Power Supply
3p 380V/220V 50-60Hz 3.5kw
Nitrogen
1kg/Cm2, 0.1m3/Min 0.25
Transport Package
Wooden Case
Specification
3100*1600*1900 mm
Origin
China
📦 Product Description

Customized Liquid Filling Machine Syringe Prefilled Sealing and Filling System with High Quality
This system is designed to automatically pre-fill pre-sterilized syringes (SCF type) from major suppliers. The automated process includes syringe nest-tub feeding, paper-cover opening/throwing, vacuum filling, vacuum plugging, and nest-tub outfeeding.

💡 Key Features
  • Accurate filling and bubble control during plugging. Suitable for normal liquids and transparent viscous liquids like ester acid.
  • Equipped with 5 synchronous filling nozzles and 4 sets of servo motors for high precision and reliable row-by-row movement.
  • S/S rotating pump. Filling volume and accuracy tuning are easily adjusted via the touch screen without extra tools.
  • Siemens color touch screen for real-time monitoring of operating status, vacuum, and nitrogen pressure, with multi-language support.
  • High-quality construction: All contact parts are SUS 316L and medical-grade silicon rubber. Machine coating uses SUS 304 and 6061 aluminum alloy.
📊 Technical Parameters
Production Capacity 2000-3500 Syringes/Hour
Filling Volume 0.1-0.5ml, 0.5-3ml, 3-10ml, 10-30ml
Filling Nozzle 5 sets
X Travel Distance 900mm
Vacuum Level 0 to -98Kpa (0 to -750mmHG)
Compressed Air 6Kg/cm², 0.35m²/min
Power Supply 380V/220V, 50-60Hz, 5.5KW, 3P
Dimension 3050 x 1600 x 1900MM (L x W x H)
Machine Weight 950Kgs
🏢 Facility & Production
Industrial Standards
❓ Frequently Asked Questions
Q1: What types of syringes is this machine compatible with?
The machine is specifically designed for pre-sterilized SCF (Sterile, Clean, and Fill) type syringes. It can accommodate major global and Chinese syringe brands, and customized designs are optional for other syringe types.
Q2: Can the machine handle high-viscosity liquids?
Yes, beside normal liquids, the system is engineered to handle transparent viscous liquids, such as ester acid, ensuring accurate filling without bubbles.
Q3: What are the primary materials used in construction?
All contact parts are manufactured from SUS 316L stainless steel and medical-grade silicon rubber. The machine frame and coating utilize SUS 304 and 6061 oxidized aluminum alloy for maximum hygiene and durability.
Q4: How does the vacuum system benefit the filling process?
The machine uses a vacuum filling and vacuum plugging process, which significantly reduces oxygen exposure and ensures no air bubbles are trapped within the syringe during the sealing phase.
Q5: Is the filling volume adjustable?
Yes, the filling volume is highly flexible, covering ranges from 0.1ml to 30ml. Volume settings and accuracy tuning can be adjusted directly through the Siemens touch screen interface without the need for manual tools.
Q6: Does the machine include monitoring for quality control?
The machine features real-time monitoring for vacuum and nitrogen pressure. Additionally, an optional Machine Vision System (MVS) can be integrated to monitor plugging quality and ensure a higher acceptability rate.

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