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Home > Prefilled Syringe System > Iven Aseptic Prefilled Injector Filling Systems/Prefill Vacuum Syringe Filling System with GMP
Iven Aseptic Prefilled Injector Filling Systems/Prefill Vacuum Syringe Filling System with GMP
Iven Aseptic Prefilled Injector Filling Systems/Prefill Vacuum Syringe Filling System with GMP
Iven Aseptic Prefilled Injector Filling Systems/Prefill Vacuum Syringe Filling System with GMP
Iven Aseptic Prefilled Injector Filling Systems/Prefill Vacuum Syringe Filling System with GMP
Iven Aseptic Prefilled Injector Filling Systems/Prefill Vacuum Syringe Filling System with GMP
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Iven Aseptic Prefilled Injector Filling Systems/Prefill Vacuum Syringe Filling System with GMP
Iven Aseptic Prefilled Injector Filling Systems/Prefill Vacuum Syringe Filling System with GMP
Iven Aseptic Prefilled Injector Filling Systems/Prefill Vacuum Syringe Filling System with GMP
Iven Aseptic Prefilled Injector Filling Systems/Prefill Vacuum Syringe Filling System with GMP
Iven Aseptic Prefilled Injector Filling Systems/Prefill Vacuum Syringe Filling System with GMP

Iven Aseptic Prefilled Injector Filling Systems/Prefill Vacuum Syringe Filling System with GMP

Warranty: 1 Year
Applicable Industries: Pharmaceutical &Medical
Applicable Syringe Specifications: 0.5-10ml
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Product Description

Overview & Basic Info

Model NO.
Customized
Capacity
2,400-6,000 Syringes/Hour
Material
Stainless Steel 316L/304
Compressed Air
0.55-0.75MPa 15L/S
Power Supply
3p 380V/220V 50-60Hz 3.5kw
Certification
CE, GMP, ISO
Nitrogen
1kg/Cm2, 0.1m3/Min
Dosage Form
Liquid / Viscous Liquid

Aseptic Prefilled Injector Filling Systems

This machinery is specialized for the automatic filling and sealing of pre-sterilized syringes (SCF type). It provides a complete aseptic processing solution from de-bagging to outfeeding.

Filling System 1
Filling System 2
Filling System 3
⚙️
Core Process

Auto De-bagging; Auto Tub Opening; PFS Filling & Stoppering & Outfeeding.

📊
Precision Control

S/S rotating pump with 5 filling nozzles. Controlled by 4 YASUKAWA servo motors for extreme accuracy.

Key Features & Technical Advantages

Machine Detail
Operation Unit
  • High Versatility: Suitable for normal liquid and transparent viscous liquids like ester acid.
  • Smart Monitoring: SIEMENS color touch screen for real-time monitoring of vacuum, nitrogen, and C/A pressure.
  • Quality Assurance: Optional Machine Vision System (MVS) to ensure higher plugging acceptability.
  • GMP Standard: All contact parts are made of SUS 316L and medical silicon rubber.
  • Data Integrity: Process parameters can be timely printed, stored, and retrieved.

Industry Application

Application Usage

Widely used for pre-filling syringes from major global suppliers. The system handles syringe nest-tub feeding, vacuum filling, and vacuum plugging seamlessly. Customer-designed options are available for specialized syringe types.

Technical Parameters

Production Capacity2000-3500 Syringes/Hour (Variable)
Filling Volume0.1-0.5ml, 0.5-3ml, 3-10ml, 10-30ml
Filling Nozzle5 sets
Vacuum Level0 to -98Kpa (0- -750mmHG)
Nitrogen1Kg/cm², 0.1m³/min, 0.25u
Compressed Air6Kg/cm², 0.35m²/min
Dimension3050 x 1600 x 1900MM (L x W x H)
Machine Weight950 Kgs

Integrated Engineering Solutions

Comprehensive turnkey solutions for pharmaceutical factories, covering:

  • Project Design & Documentation
  • Water Treatment Systems
  • Clean Room & HVAC
  • Filling & Packing Lines
  • Sterilization Equipment
  • Installation & Training

Global Project Showcase

Global Project 1
Global Project 2
Global Project 3
Global Project 4
Global Project 5
Global Project 6

Frequently Asked Questions

What types of syringes can this system handle?
The system is designed to automatically fill and seal pre-sterilized syringes (SCF type) from major manufacturers like BD, BG, and SCHOTT. It can also be customized for other syringe types.
Is this machine suitable for high-viscosity liquids?
Yes, in addition to normal liquids, the system is specifically designed to handle transparent viscous liquids, such as hyaluronic acid or ester acid, without creating bubbles.
How does the system ensure filling accuracy?
Accuracy is maintained through the use of high-precision stainless steel rotating pumps and four sets of Japanese YASUKAWA servo motors, which control the filling and plugging processes precisely.
What materials are used in the construction?
To meet GMP standards, all parts that come into contact with the product are made of SUS 316L stainless steel and medical-grade silicon rubber. The external frame is made of SUS 304 and aluminum alloy.
Can the operation parameters be recorded?
Absolutely. All process parameters—including vacuum level, nitrogen pressure, and filling volume—can be monitored in real-time, printed, and stored for traceability.
Does the system support vacuum plugging?
Yes, the system features a vacuum plugging station to ensure there is no air trapped between the liquid and the stopper, ensuring the stability of the medicine.

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