Marya Customized Syringe Prefilled Filling and Sealing System with CE Certified

Customization: Available
After-sales Service: Engineers Available to Service Machinery Overseas, Online Support,video Technical Support
Certification: CE, FDA, GMP, ISO

Product Description

Basic Specifications

Condition
New
Customized
Customized
Fill Range
1-20ml
Filling Principle
Peristaltic Pump Filling
Machine Type
Syringe Filling Machine
Main Material
Stainless Steel
Voltage
380V
Warranty
1 Year
Control System
PLC Control
Production Capacity
10000PCS/Month

Product Description

Customized Syringe Prefilled Filling and Sealing System with CE Certified

The Syringe Filling and Sealing System is mainly used for the unpacking, tearing, filling and plugging of disposable syringes in honeycomb trays in pharmaceutical plants. It is designed for the production and packaging of various aseptic products such as vaccines, monoclonal antibodies, small molecule heparin, insulin, and hyaluronic acid.

Syringe Prefilled Filling System

Technical Parameters

Parameter Item Specification Details
Suitable Product Range0.1-20ml (change specification parts properly)
Power Supply380V 50Hz
Power4.4kw
Filling Error+/-1%
Compress Air Pressure0.6~0.8MPa 20m³/h
Auto Stoppering Rate>=99.5%
Single Machine Noise<=70dB
Weight750kg
Dimension1630X1320X1700(mm)

Performance Features

  • Compliance: The design, materials, and manufacturing are in accordance with GMP regulations.
  • Servo Control: Adopts servo control system to automatically complete honeycomb tray unpacking, tearing film, conveying, filling, and plugging.
  • Applications: 1ml - 20ml syringe specifications; Capacity ranges from 2000-30000 bph.
  • Filling Options: Metal pump, peristaltic pump, or ceramic pump available; Accuracy ≤ ± 1%.
  • Safety: Main drive components are servo-driven and located in the lower frame to avoid environmental pollution.
  • Customization: Configurable filling system CIP/SIP, nitrogen filling unit, and vacuum filling for high viscosity products.
  • Protection: Can be equipped with Open-RABS isolation or Class 100 air purification laminar flow systems.
Syringe System Detail 1
Syringe System Detail 2
Syringe System Detail 3

Advanced Automation

The system features high-performance "no bottle no filling" and linked bottle squeeze stop functions. It can be equipped with multiple robots for collaborative control to fully automate the tearing, de-lining, filling, plugging, and weighing processes.

Workshop & Quality Control

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Frequently Asked Questions

What is the filling range of this machine?
The system supports a wide filling range from 0.1ml to 20ml by changing relevant specification parts.
What is the expected filling accuracy?
The filling error is highly controlled within ≤ ± 1%, depending on the specific characteristics of the medicine.
Which types of pumps can be used for filling?
We offer various filling pump options including metal pumps, peristaltic pumps, and ceramic pumps to suit different liquid requirements.
Does this equipment meet GMP standards?
Yes, the design, manufacturing, and assembly are fully compliant with the latest GMP regulations.
What is the production capacity?
Depending on the number of filling heads (2-10 PCS), the capacity can range from 2000 to 30000 bottles per hour (bph).
Can the machine handle highly viscous products?
Yes, the system can be configured with a vacuum filling unit specifically designed for handling highly viscous pharmaceutical products.

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