Shanghai Marya Modular Prefilled Syringe Filling System for Biopharmaceutical Manufacturing

Customization: Available
After-sales Service: Video Online, Field Installation
Warranty: 1 Year

Product Description

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Basic Information

Type
Volumetric Filling Machine
Automatic Grade
Automatic
Material Type
Liquid
Filling Accuracy
99%
Capacity
50-200PCS/Min
Filling Volume
5ml-10ml
Packaging
Syringe
Dosing Device
Rotor
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Product Description

Modular Prefilled Syringe Filling System for Biopharmaceutical Manufacturing

The pre-filled syringe filling and stoppering production line is designed for sterile filling of RTU pre-filled syringes, RTU vials, and RTU cartridges. It automatically completes unpacking, filling, and stoppering steps, making it ideal for pharmaceutical, cosmetic, and medical industries.

Filling System 1
Filling System 2

Key Features

  • High Precision: High-precision ceramic plunger pump for accurate dosage control.
  • Efficiency: Medium to high-speed operations for diverse production needs.
  • Sterile Operation: Maintains a sterile environment to prevent contamination.
  • Regulatory Compliance: Meets GMP and FDA 21CFR part 11 requirements.
  • Modular Design: Easy upgrades and adaptability to various packaging materials.
  • Safety: Includes stopper missing detection and overload protection alarms.
Component 1
Component 2
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Technical Specifications

Feature Description
ComplianceMeets GMP and FDA standards
Applicable Specification1ml-20ml vials (customizable)
Filling Range0.1ml-20ml
Production Capacity2000-30000 vials per hour
Filling Heads2-10 selectable heads
Pump OptionsMetal, peristaltic, or ceramic pumps
Detail View

Advantages

  • Customizable Solutions: Tailor-made configurations for specific production needs.
  • High-Quality Handling: Frictionless transfer and laminar flow protection.
  • Environmentally Friendly: Servo-driven transmission parts inside the frame, precise and pollution-free.
  • Advanced Control: PLC automatic control and high-precision touch screen interfaces.
System Overview
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Production & Workshop

Workshop overview Workshop equipment
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Certificates & Projects

Certificates Project Case
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Global Presence

Customers
Team
Exhibition 1
Exhibition 2
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Packaging & Shipping

Packaging Shipping

Frequently Asked Questions

Q: What is the filling accuracy of this system? A: The system provides a high filling accuracy of up to 99%.
Q: Which types of containers are compatible? A: It is designed for RTU (Ready-To-Use) pre-filled syringes, RTU vials, and RTU cartridges.
Q: Does the equipment comply with pharmaceutical standards? A: Yes, the system meets GMP, FDA 21CFR part 11, and other major regulatory requirements.
Q: What is the production capacity? A: The capacity ranges from 50 to 200 pieces per minute, or 2,000 to 30,000 vials per hour depending on configuration.
Q: Can the filling volume be adjusted? A: Yes, the filling volume is adjustable (standard 0.1ml-20ml) via individual servo motor control.
Q: What materials are used for the filling pumps? A: Options include high-precision ceramic, stainless steel, or peristaltic pumps.

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